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Replacing Inserts
Studwelding replaced inserts in these applications, resulting in faster productions and stronger joints.
Thinner sheets could now be used, and with no reverse marking.
Corrosion was eliminated as moisture ingress was prevented |
Replacing Drilling and Tapping
Studwelding allowed this manufacturer to speed up production considerably.
Previously he had to leak test every through drilled and tapped hole. An alternative solution of using thicker flanges would have resulted in additional time and cost implications
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Replacing Back Welding
Here production increased tenfold when studwelding replaced a backwelding process. With no need to grind the top surface flat and polish off excess material and burn marks, time saved was significant – reject components were eliminated with additional cost saving
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Replacing Through Bolting
One component became tamper-proof, a clean design was the biggest benefit on another. One a third part, the gauge was reduced and leakage was prevented. Finally studwelding solved the problem of loose bolts and inaccessibility to the bolt head after assembly. |
Replacing Resistance Welding
removed a bottleneck by not having to take the biggest component to a large resistance welding machine. Replacing soldering cured a corrosion problem caused by a solder flux. Some components which were previously brazed sustained damage because of the long heat cycle – studwelding eradicated this
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Studwelding Delivers RELIABILITY
Select the Best Process to suit your needs
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